Industrial Data Generator
Digital Factory Simulator
Generate realistic manufacturing data streams from a simulated brake caliper production line. Connect MaestroHub to build OEE dashboards, energy monitoring, predictive maintenance, process cost mapping, root cause analysis, and more.
OPC UA
+ Modbus + REST
Real-time
Data Streaming
100+
Data Points
Brake Caliper Cell
Production Line Status
OP10
CNC Rough
OP20
CNC Finish
OP30
Wash
OP40
Leak Test
98%
Availability
92%
Performance
99%
Quality
Rich Industrial Data Streams
Realistic manufacturing data via OPC UA, Modbus, and REST API
Machine States
Running, idle, faulted, starved, blocked - with realistic state transitions
Fault Events
Tool wear, pressure drops, motor faults with MTBF/MTTR patterns
Energy Data
Power consumption per station varying by machine state
Quality Metrics
Good/scrap counts, quality rate, and defect categorization
Build with MaestroHub
Connect this simulator to implement real industrial use cases
OEE Monitoring
Calculate availability, performance, and quality in real-time
Energy Monitoring
Track consumption patterns and identify optimization opportunities
Predictive Maintenance
Analyze fault patterns to predict and prevent failures
Root Cause Analysis
Correlate faults with production conditions and machine data
Front Brake Caliper Housing
BC-2024-A
Simulated Product
The simulator models a Tier 1 automotive supplier producing brake caliper housings. The production line generates realistic data for CNC machining, washing, and leak testing operations.
Material
Aluminum A356-T6
Weight
2.4 kg
Cycle Time
45 seconds
Pressure Test
15 bar